2018 Reliability & Maintenance Conference and Exhibition

2018 Reliability & Maintenance Conference and Exhibition

Tuesday, May 22 - Friday, May 25, 2018
Henry B. Gonzalez Convention Center
900 East Market Street
San Antonio, TX 78205

Schedule of Sessions and Special Events


Tuesday May 22, 2018

01:00 pm - 05:00 pm Registration

05:00 pm - 06:30 pm Operating Company Reception -
All registered Operating Company Employees are invited to attend.
Be sure to stop by registration before 5 pm to pick up your badge, or pick it up at the reception.


Wednesday May 23, 2018

07:30 am - 06:00 pm Registration

08:00 am - 10:00 am Breakfast in Exhibit Hall with General Session Keynote -
Michele Stuart, Owner, JAG Investigations

09:45 am - 10:00 am Coffee Break

10:00 am - 11:50 am Tracks 1-5 -

Track 1 - Maintenance/Turnaround Track
Benefits Derived Through a Well-Defined Maintenance Work Process
Al Poling, RAM Analytics

Improving Accountability and Safety Through On-Demand Rental Services
Tony Raven, The Dow Chemical Company

Track 2 - Reliability/Mechanical Integrity
High Reliability Pistons for Reciprocating Compressors with Validated Performance Modelling
Andreas Brandl, Hoerbiger Corporation of America, Inc.

Combining RAM Analysis with Machine Learning for Improved Reliability
Robert Golightly, Aspen Technology, Inc.

Track 3 - Roundtable Session
ASME PCC-1 and B16.20: How to Cost-Effectively Increase Reliability Applying These Updated Standards
Scott Hamilton, Hex Technology, Jason Wright, CHS Inc. and Joel Baulch, Teadit NA Inc.

Establishing and Maintaining an Effective Plant Fluid Leak Reduction (FLR) Program
John Jenco, JJENCO, Inc.

Tightness-Based Design of Bolted Flanged Joints
Adam Arnett and Manfred Schaaf, amtec North America, Inc.

Track 4 - Professional Development
Improving Machinery Reliability with Precision Maintenance
Ian McKinnon, Reliability Solutions Training, LP

Track 5 - Express Education
10:00 am – Identifying Factors in Air-Cooled Heat Exchanger Maintenance to Improve Efficiency & Lower Costs
Chris Niebuhr, Larry Rocco, & Josh Chambers, Thompson Industrial Services, LLC

10:25 am – In-Service Dry Chemical Cleaning of Fired Heater Tubes
Talmor Suchard, Sentro Technologies USA, LLC and Randy Lenhart, CHS Inc.

10:50 am – The Future is Here: Robotic Catalyst Removal
Scott Schroeder, Advisian

11:15 am – Plant Turnaround Unit Deinventory and Cleaning: Vapor Control Strategies
Paul Anderson, GEM Mobile Treatment Services

11:40 am – Managing the Integrity of Insulated Pressure Piping – the Right Non-Destructive Examinations (NDE)
Ana Benz, IRISNDT

12:00 pm - 02:00 pm Lunch in Exhibit Hall with Tech Talks - Exhibit Hall -

12:30 pm - Condition Assessment of Electrical MV Equipment with Electromagnetic Interference Analysis
James Timperley, Doble Engineering Company

12:45 pm - Effects of Improperly Supporting Internal Structural Skid Beams Required to Maintain Sensitive Alignment of Skid Mounted Equipment
Ward Lipscomb, Adhesive Services Company

1:00 pm - Leading-edge Precast Pipe Rack Design That Can Eliminate Steel Pipe Racks - and 90% of Field Man Hours
Bob Pool, Alfred Miller Contracting

1:15 pm - Insulate to Your Advantage in Turnarounds
Thomas Vanek, Aspen Aerogels

02:00 pm - 03:50 pm Tracks 1-5 -

Track 1 - Maintenance/Turnaround Track
Effective Planning and Scheduling for Optimized Execution
Mark Rigdon, T.A. Cook

Routine Maintenance Planning & Scheduling - Improving Planned Work Quality to Improve Productivity
Rafael Gonzalez and Joshua Huber, Chevron Corporation

Track 2 - Reliability/Mechanical Integrity
The Challenges of Creating a Reliable Organization: The Phillips 66 Midstream Journey
Chad Broussard, Phillips 66 and Michael Aroney, Allied Reliability, Inc.

The Journey to Smarter Reliability and Maintenance in the El Segundo Refinery
Tita Ouvreloeil, Chevron USA, Inc.

Track 3 - Roundtable Session
New Maintenance Technologies: Contemporaneous Failure Time Analysis Using Poisson Probability
Oliver Sac, Chevron Phillips Chemical Company LP, and Jan Smith & Kevin Bordelon, Zachry Group

Advancing Process Safety Data Analysis – Maintenance and Reliability Activities that Lead to Process Safety Events
Steve Mason, LyondellBasell Industries and Dan Wilczynski, Marathon Petroleum Corporation

Track 4 - Professional Development - continued
Improving Machinery Reliability with Precision Maintenance
Ian McKinnon, Reliability Solutions Training, LP

Track 5- Express Education - Repeated from Morning Session
2:00 pm - Managing the Integrity of Insulated Pressure Piping – the Right Non-Destructive Examinations (NDE)
Ana Benz, IRISNDT and Fadi Basma, IRISNDT Inc.

2:25 pm – Plant Turnaround Unit Deinventory and Cleaning: Vapor Control Strategies
Paul Anderson, GEM Mobile Treatment Services

2:50 pm – The Future is Here: Robotic Catalyst Removal
Scott Schroeder, Advisian

3:15 pm – In-Service Dry Chemical Cleaning of Fired Heater Tubes
Talmor Suchard, Sentro Technologies USA, LLC and Randy Lenhart, CHS Inc.

3:40 pm – Identifying Factors in Air-Cooled Heat Exchanger Maintenance to Improve Efficiency & Lower Costs
Chris Niebuhr, Larry Rocco, & Josh Chambers, Thompson Industrial Services, LLC

04:00 pm - 06:00 pm Reception in Exhibit Hall with Tech Talks - Exhibit Hall -

4:30 pm – Digitize, Mobilize and Monetize
John Lindsey, Turner Industries Group LLC

4:45 pm – Digital Twin and IIoT Increase Productivity and Profitability in Complex Operating Facilities
Floyd Baker, Koch Specialty

5:00 pm – Take Project Success to the Next Level
Jason Gilley, Deltek

5:15 pm – SmartReliability™
Joe Lochard, TF Hudgins


Thursday May 24, 2018

08:00 am - 10:00 am Breakfast in Exhibit Hall with General Session Keynote -
Terry Jones, Chairman, WayBlazer
Founder, Travelocity.com and founding Chaiman, Kayak.com

08:00 am - 05:00 pm Registration

10:00 am - 11:50 am Tracks 1-4 -

Track 1 - Maintenance/Turnaround Track
Discussion Session: Contracting Strategies
Gerry Brooks, Axiall, a Westlake Chemical Company and Hardy Kemp, Flint Hills Resources

Track 2 - Reliability/Mechanical Integrity
Achieving Equipment Reliability through Investigating Plant Precursor Failures and Lessons Learned from Plant Failures to Achieve Equipment Reliability
Daniel Benac, Baker Engineering and Risk Consultants, Inc.

Partnering to Zero in on Corrosion Under Insulation with NDE and In-Touch Software
Michael Nichols, Marathon Petroleum Corporation and Michael Townsend, IRISNDT

Track 3 - Roundtable Session
Advancing Process Safety - Sharing Practices to Prevent Process Safety Incidents; Walk the Line and Others
Steve Mason, LyondellBasell Industries, Dan Wilczynski, Marathon Petroleum Corporation, and Bill Clark, Phillips 66

Augmented Reality and Virtual Reality Based Solutions for Operational Excellence
Ujjal Basu, Schneider Electric

Track 4 - Professional Development
Improving Machinery Reliability with Precision Maintenance
Ian McKinnon, Reliability Solutions Training, LP
(Repeat of Wednesday Session)

12:00 pm - 02:00 pm Lunch in the Exhibit Hall with Tech Talks - Exhibit Hall -

12:30 pm - Asset Integrity Monitoring Through Installed UT Sensors
Steven Strachan, Sensor Networks, Inc.

12:45 pm - External In Lieu of Internal Inspection/Non-Intrusive Inspection
Butch Findley, MISTRAS Group Inc.

1:00 pm - New Product Line for Hydrogen Generation
Sarah Farnand, Air Products

02:00 pm - 05:00 pm Tracks 1-4 -

Track 1 - Maintenance/Turnaround
Defect Elimination Execution at Gallup Refinery
Scott Hinds, Andeavor

Refinery Sector Rule SSM Impacts - Compliance and Optimization
Andy Shurtleff, Airgas, an Air Liquide company

The Digital Turnaround: What? Why? and How?
Paul Muir, Mobideo and Sonia Dowty, Flint Hills Resources

Track 2 - Reliability/Mechanical Integrity
Lessons Learned with IOW Implementation Programs - Traps to Avoid
Clay White, Phillips 66, Michael Urzendowski, Valero Energy Corporation, and Mark Geisenhoff, Flint Hills Resources

IOW Technology Templates to Improve Consistency in the Deployment of API RP-584 Across Refineries
Chuck Koske, Chevron Corporation

Oil Refinery Sulfidation Corrosion
John Holderith, Phillips 66

Track 3 - Roundtable Session
Workforce Challenges
Gerry Brooks, Axiall, a Westlake Chemical Company and Bob Parker, Repcon, Inc.

Panel Discussion: Hurricane Lessons Learned
Gary Scheibe, Shell Deer Park Refinery and Navin Griffin, U.S. Coast Guard

Hard Hat Heroes and Our Construction Career Pathways Initiative
Christina Catron & Jennifer Wilkerson, NCCER and John Boerstler, NextOp

Track 4 - Professional Development
Improving Machinery Reliability with Precision Maintenance
Ian McKinnon, Reliability Solutions Training, LP


Friday May 25, 2018

08:00 am - 08:30 am Continental Breakfast

08:30 am - 11:15 am Tracks 1-3 -

Track 1 - Professional Development
Improving Machinery Reliability with Precision Maintenance
Ian McKinnon, Reliability Solutions Training, LP

Track 2 - Ethics for Engineers
Paul Magallenz, Valero Energy Corporation

Track 3 - Turnaround
Discussion Session: Chemical Cleaning
Hardy Kemp, Flint Hills Resources and Clayton Shoemaker, Valero Energy Corporation